Aluminium extrusion die for industry
Hollow extrusion die aluminium extrusion die design and die making are the most important and demanding aspects of the entire aluminium extrusion processing.To meet customer's quality requirements, the performance of the aluminium extrusion die is very critical.
Aluminium extrusion die design and die making are the most important and demanding aspects of the entire aluminium extrusion processing.To meet customer’s quality requirements, the performance of the aluminium extrusion die is very critical. Aluminium extrusion die performance impacts product quality,productivity, recovery, and product design. The demands made on aluminium extrusion profiles for tolerances and on dies for die life and trial runs are becoming greater and greater. Effective use of extrusion die technology enhances the ability of an aluminium extruder to meet customer needs. Under the use of the latest manufacturing technologies,we are employing modern high technology equipment, high quality die steel (also imported from Japan,Sweden etc), and advanced heat treatment processes to produce aluminium extrusion dies with high tolerances, to concentrate on quality, flexibility,and reliability in order to best ensure customer satisfaction at a faster rate with a competitive price.
Aluminium extrusion die design and production involves a complex mixture of design (using computer aided design, CAD, systems) and machining(using computer numerical controlled, CNC, and electrical discharge machining, EDM processes. Now we are using computer aided industrial design (CAID) and computer aided industrial machining (CAIM) to produce reproducible dies.
Our desingers are with more than 30 years experience,can give suitable solution according to customer requirements,for many year development we import equipment from Japan,Italy,Tawiwan to improve machining precision.For complex dies like heat sink,automobile,rail we also can give consultation and manufacturing service.
In addition to aluminium extrusion die design and manufacturing, die correction is a very important aspect of aluminium extrusion working, including modifying the dies.According to customer’s requirements,we can offer online remote die correction service,also our engineer can go to customer’s site.
1.Product:Aluminium extrusion die for industry
2.Die Dimension:60 to 1500mm
3.Available thickness:0.4 above
4.Material:Quality H13 steel/8407/SKD61
5.Die type:Hollow die &Solid die
6.Hardness:HRB hardness 48-52
7.Cavities:as per design
8.Way Of Heating:vacuum heat treatment
9.Delivery Time:7-15 working days
10.Flow Manifold:Computer simulation
11.Application:aluminium extrusion die and tooling for the extruders to produce aluminum profiles, such as window profiles, industrial profiles, door profiles and profiles for curtain wall, etc
12.Package:Wooden box or carton box
Special service:heatsink extrusion die,roll up door extrusion die,large size extrusion die,zero bearing die,tungsten steel aluminium extrusion die etc.
Srong design capability:
QFORM
AUTOCAD
SOLIDWORKS
SOLIDEDGE
UNIGRAPHICS
PRO/ENGINEER
CATIA
Main Machine List:
Wire EDM
EDM Electron Discharge Machine
Vertical Machining Centre
CNC Larthe
CNC EDM
Horizontal Boring Lathe
Three Coordinate Measuring Machine
Gerneral Lathe
Precision Internal Cylindrical Grinder
Precision Face Grinder
Precision External Cylindrical Grinder
Wire Cut EDM
Horizontal Larthe
Vertical Knee Type Milling Machine
Double Platform Semiautomatic Drilling
Our Services:
When order confirmed,we will send you drawings for approval,then start production.
We offer quick delivery for customers to meet production requirements
We offer die correction advices if needed
For long term cooperated customer,we send engineer for site instruction
Professional in complex dies for heatsink,industrial building,automobile,large dies and tungsten steel die(insert die) for round tube etc
Necessary drawings for extrusion die before order:
For each press the extrusion plant should supply the die maker with the following datas.
1 .Type of press:Container diameter,Billet type and size
2 .Tooling specifications:Tool assembly details and drawings,Available bolsters drawings,Available die sizes and die blank drawings for each press
3 .Tooling assembly requirements and details:Register with tolerances,Pins and dowels,Lifting holes
How to place a extrusion die order to Royal, please provide the following information:
Die Order (die number, number of cavities, size,)
Feeder ,Die plate/mandrel , backer/ die cap thickness what you need(for example: solid die 180x100mm, feeder30,die plate 40, backer 30 )AUTOCAD profile drawings sent by e-mail
Support Tooling
To make a bolster or fit existing bolster
Billet diameter and press size
Special information (welding points, exposed surfaces etc.)
Billet type and size alloy)
What we manufacturing:
Aluminium extrusion die
Heat sink aluminium extrusion die
Large size aluminium extrusion die
Insert die for round tube making
Instrial section extrusion die
Window and door extrusion die
Magnesium extrusion die
Copper extrusion die
Aluminium extrusion container with/without heating elements
Aluminium extrusion container container locking ring
Aluninium extrusion die ring
Die holder
Bolster
Sub-bolster
Insert bolster
Extrusion stem
Floating dummy block
Loose dummy block
Fixed dummy block
Butt shear
